- CN
| Parameter | Specification | Testing Standard |
|---|---|---|
| Pressure Range | 5-35 MPa (725-5,076 PSI) | ISO 10766 |
| Temperature Range | -40°C to +125°C (-40°F to +257°F) | ASTM D2000 |
| Seal Material Density | 1.28-1.37 g/cm³ (variable by component) | ASTM D792 |
| Compression Set | ≤ 11% (70 hours @ 110°C) | ASTM D395 Method B |
| Tensile Strength Range | 16-22 MPa (2,321-3,191 PSI) | ASTM D412 |
| Elongation at Break | 250-320% (material dependent) | ASTM D412 |
| Tear Strength | ≥ 38 kN/m | ASTM D624 Die C |
| Volume Swell | ≤ 8% in mineral oil (168 hrs @ 100°C) | ASTM D471 |
| Friction Coefficient | 0.12-0.22 (adaptive design) | ASTM D1894 modified |
| Thermal Conductivity | 0.27-0.33 W/m·K | ASTM E1225 |
| Specific Heat Capacity | 1.80-1.95 kJ/kg·K | ASTM E1269 |
| Pressure-Velocity (PV) Limit | 15 MPa·m/s continuous | ISO 13738 |
| Equipment Type | Komatsu Models | Typical Cylinder Applications | Kit Suitability |
|---|---|---|---|
| Mini Excavators | PC35, PC45, PC55 | Boom, Arm, Bucket | Full compatibility |
| Medium Excavators | PC130, PC160, PC200 | Stick, Bucket | Full compatibility |
| Large Excavators | PC210, PC228, PC240 | Arm, Bucket (secondary) | Limited to certain cylinders |
| Wheel Loaders | WA120, WA200, WA250 | Lift, Tilt | Full compatibility |
| Crawler Dozers | D31, D37, D39 | Blade Lift, Tilt | Full compatibility |
| Skid Steers | SK815, SK820 | Lift, Tilt | Full compatibility |
| Model Series | Specific Models | Cylinder Types | Notes |
|---|---|---|---|
| PC200 Series | PC200-6, PC200-7, PC200-8 | Bucket, Arm (secondary) | Check bore size |
| PC300 Series | PC300-6, PC300-7 | Smaller cylinders only | Not for main boom |
| WA200 Series | WA200-5, WA200-6, WA200-7 | Lift, Tilt | Full compatibility |
| D30 Series | D31, D37, D39 | All blade cylinders | Full compatibility |
| GD600 Series | GD655, GD675 | Moldboard cylinders | Check specifications |
| Cylinder Type | Recommended Components | Special Instructions |
|---|---|---|
| High-Pressure | Use all backup rings, heavy cushions | Test to 35 MPa minimum |
| High-Cycle | Use premium rod seals, enhanced wipers | Monitor temperature |
| Side-Load | Use extra wear bands, heavy-duty guides | Check alignment |
| Contaminated | Use multi-stage wipers, extra scrapers | Frequent fluid changes |
| NO | Number | Name | Qty |
| K01 | 203-32-05131 | Shoe Bolt and Nut Kit | |
| 203-32-51241 | • Bolt | 50 | |
| 203-32-61220 | • Nut | 50 | |
| K02 | 13F-32-05010 | Shoe Bolt and Nut Kit | |
| 13F-32-21221 | • Bolt | 50 | |
| 203-32-61220 | • Nut | 50 | |
| K03 | 707-99-14960 | Service Kit, Lift Cylinder | |
| 02896-11009 | • O-ring | 2 | |
| 07000-12070 | • O-ring | 1 | |
| 07000-12075 | • O-ring | 1 | |
| 07000-12085 | • O-ring | 1 | |
| 07145-00045 | • Seal, Dust | 4 | |
| 707-35-52760 | • Ring, Back-up | 1 | |
| 707-39-75190 | • Ring, Wear | 1 | |
| 707-44-75180 | • Ring, Piston | 1 | |
| 707-51-40030 | • Packing, Rod | 1 | |
| 707-51-40640 | • Ring, Buffer | 1 | |
| 707-56-40580 | • Seal, Dust | 1 | |
| K04 | 707-99-24650 | Service Kit, Tilt Cylinder | |
| 02896-11008 | • O-ring | 2 | |
| 04065-07225 | • Ring, Snap | 2 | |
| 07000-12085 | • O-ring | 1 | |
| 07000-12090 | • O-ring | 1 | |
| 07146-02086 | • Ring, Back-up | 1 | |
| 07156-00912 | • Ring, Wear | 1 | |
| 707-44-90180 | • Ring, Piston | 1 | |
| 707-46-03020 | • Bushing | 1 | |
| 707-51-45030 | • Packing, Rod | 1 | |
| 707-51-45640 | • Ring, Buffer | 1 | |
| 707-56-45580 | • Seal, Dust | 1 | |
| K05 | 707-99-23040 | Service Kit, Angle Cylinder | |
| 02896-11009 | • O-ring | 2 | |
| 07000-12075 | • O-ring | 1 | |
| 07000-12080 | • O-ring | 1 | |
| 07146-02076 | • Ring, Back-up | 1 | |
| 07156-00810 | • Ring, Wear | 2 | |
| 707-44-80180 | • Ring, Piston | 1 | |
| 707-51-40030 | • Packing, Rod | 1 | |
| 707-51-40640 | • Ring, Buffer | 1 | |
| 707-56-40580 | • Seal, Dust | 1 |
Workspace Standards:
Clean environment (ISO 4406 Class 9/8/6 minimum)
Adequate lighting: 700 lux minimum
Temperature: 15-30°C (59-86°F)
Humidity: <70% RH
Required Tools:
Basic hand tool set
Torque wrench (calibrated)
Micrometer set (0-200mm range)
Surface finish comparator
Safety Protocols:
Complete system depressurization
Equipment properly supported
Personal protective equipment
MSDS for all chemicals available
Monthly visual inspections
Quarterly performance checks
Annual fluid analysis
2,000-hour comprehensive inspection
Leakage: Check installation, component selection
Drift: Verify seals, check for wear
Rough Operation: Check fluid, filtration, alignment
High Temperature: Check for restrictions, proper sizing
| Application | Recommended Interval | Condition Indicators |
|---|---|---|
| General Use | 2,500 hours or 12 months | Visible leaks, reduced performance |
| Severe Service | 1,500 hours or 6 months | Increased drift, jerky operation |
| High-Cycle | 2,000 hours or 8 months | Temperature increase, noise |
| Critical Applications | Per fluid analysis | Particle count increase, fluid degradation |
