| Parameter | Specification | Testing Standard |
|---|---|---|
| System Pressure Rating | 32 MPa (4,641 PSI) | ISO 10766 |
| Temperature Range | -35°C to +125°C (-31°F to +257°F) | ASTM D2000 |
| Component Count | 42 individual pieces | Complete inventory |
| Seal Material Hardness Range | 70-95 Shore A | ASTM D2240 |
| Bushing Material | SAE 660 Bronze | ASTM B505 |
| Bushing Hardness | 85-95 HB | ASTM E10 |
| Composite Wear Rate | ≤0.002mm/1,000 hours | COGENG Test Method CTM-14960 |
| Friction Optimization | System coefficient 0.10-0.18 | Modified ASTM D1894 |
| Thermal Stability Range | -40°C to +180°C component-specific | ASTM D2000 |
| Pressure Cycle Rating | 500,000 cycles at 25 MPa | ISO 10767-1 |
| Load Distribution | Optimized for side loads up to 12% | SAE J1516 modified |
| Installation Time Reduction | 35-40% vs individual sourcing | Field validation data |
| Component | COGENG Part Number | Material | Dimensions | Hardness | Quantity | Special Feature |
|---|---|---|---|---|---|---|
| Main Piston Seal | CG-MPS-14960-01 | HNBR with Aramax™ | 110-160mm ID | 90 ± 2 Shore A | 2 | Pressure-adaptive design |
| Primary Rod Seal | CG-PRS-14960-01 | Polyurethane (EU) | 70-120mm ID | 92 ± 3 Shore A | 2 | Low breakaway friction |
| Secondary Rod Seal | CG-SRS-14960-01 | FKM/HNBR composite | Matched to primary | 85 ± 3 Shore A | 1 | Thermal protection layer |
| Wiper Assembly | CG-WIA-14960-01 | Dual-density PU | Application-specific | 94/82 Shore A | 1 | Three-stage contamination control |
| Cushion Seals | CG-CUS-14960-01 | Microcellular PU | Stroke-end specific | 88 ± 2 Shore A | 2 | Energy absorption design |
| Component | COGENG Part Number | Material | Dimensions | Hardness | Quantity | Purpose |
|---|---|---|---|---|---|---|
| Rod Bushing | CG-RBU-14960-01 | SAE 660 Bronze | 140mm ID × 155mm OD × 45mm | 90 ± 5 HB | 1 | Rod alignment & load bearing |
| Wear Bands | CG-WBA-14960-01 | PTFE-Bronze composite | 3mm × application width | 60 ± 5 Shore D | 4 | Piston guidance |
| Guide Rings | CG-GRI-14960-01 | Filled PTFE | Application-specific | 65 ± 5 Shore D | 2 | Additional guidance |
| Backup Rings | CG-BKR-14960-01 | Glass-filled PTFE | Groove-matched | N/A | 6 | Anti-extrusion protection |
| Component Type | Material | Sizes Included | Hardness | Quantity | Application |
|---|---|---|---|---|---|
| O-Ring Set | FKM (Grade 75) | AS568- series (8 sizes) | 75 ± 5 Shore A | 12 | Static sealing points |
| Gland Gasket | HNBR with carrier | Application-specific | 82 ± 3 Shore A | 1 | Gland sealing |
| Thread Sealants | PTFE composite | Tape & paste forms | N/A | 2 kits | Port connections |
| Retaining Clips | Spring steel | Application-specific | 44-48 HRC | 4 | Component retention |
| Component | Purpose | Specifications | Included |
|---|---|---|---|
| Installation Cone Set | Seal protection | Delrin, 3-size adjustable | 1 set |
| Alignment Sleeves | Rod seal installation | Split design, 50-120mm range | 2 pieces |
| Bushing Driver | Bushing installation | Precision machined aluminum | 1 |
| Measurement Shims | Clearance adjustment | 0.05, 0.10, 0.15, 0.20mm | 4 each |
| Assembly Lubricant | Installation aid | Silicone-free, compatible | 100g |
| Cleaner/Degreaser | Surface preparation | Biodegradable formula | 250ml |
| Equipment Type | Komatsu Models | Cylinder Applications | Kit Completeness |
|---|---|---|---|
| D-Series Dozers | D39EX-21, D39PX-21 | Blade Lift, Tilt, Angle | Complete package |
| D37EX-21, D37PX-21 | All blade cylinders | Complete package | |
| D31EX-21, D31PX-21 | Primary blade functions | Complete package | |
| Wheel Loaders | WA250-6, WA250-7 | Lift, Tilt (specific variants) | Partial adaptation |
| WA320-5, WA320-6 | Secondary cylinders | Verify compatibility | |
| Compact Equipment | PC78, PC88 | Arm, Bucket cylinders | Limited application |
| Model | Cylinder Type | Kit Components Used | Special Notes |
|---|---|---|---|
| D39EX-21 | Blade Lift | Full kit | Primary application |
| D39EX-21 | Blade Tilt | Full kit less bushing | Verify specific variant |
| D37PX-21 | Angle Cylinder | Seal components only | No bushing required |
| WA250-6 | Lift Cylinder | Adapted selection | Check model suffix |
| PC78UU-10 | Arm Cylinder | Limited components | Verify before use |
| Model Range | Serial Number Start | Kit Variant Required | Notes |
|---|---|---|---|
| D39EX-21 | 21001 | Standard 707-99-14960 | Full compatibility |
| D39EX-21 | 25001 | 707-99-14960-A | Updated design |
| D37PX-21 | 17001 | Standard 707-99-14960 | Full compatibility |
| D31EX-21 | 15001 | Verify before use | May require adaptation |
| Application Scenario | Components to Use | Components to Omit | Special Instructions |
|---|---|---|---|
| Complete Overhaul | All components | None | Follow full procedure |
| Seal-Only Service | Seal components | Bushing, wear bands | Verify bushing condition |
| Bushing Replacement | Bushing + related seals | Piston seals if good | Check all clearances |
| Preventive Maintenance | Full kit recommended | None | Replace all wear items |

| NO | Number | Name | Qty |
| K01 | 203-32-05131 | Shoe Bolt and Nut Kit | |
| 203-32-51241 | • Bolt | 50 | |
| 203-32-61220 | • Nut | 50 | |
| K02 | 13F-32-05010 | Shoe Bolt and Nut Kit | |
| 13F-32-21221 | • Bolt | 50 | |
| 203-32-61220 | • Nut | 50 | |
| K03 | 707-99-14960 | Service Kit, Lift Cylinder | |
| 02896-11009 | • O-ring | 2 | |
| 07000-12070 | • O-ring | 1 | |
| 07000-12075 | • O-ring | 1 | |
| 07000-12085 | • O-ring | 1 | |
| 07145-00045 | • Seal, Dust | 4 | |
| 707-35-52760 | • Ring, Back-up | 1 | |
| 707-39-75190 | • Ring, Wear | 1 | |
| 707-44-75180 | • Ring, Piston | 1 | |
| 707-51-40030 | • Packing, Rod | 1 | |
| 707-51-40640 | • Ring, Buffer | 1 | |
| 707-56-40580 | • Seal, Dust | 1 | |
| K04 | 707-99-24650 | Service Kit, Tilt Cylinder | |
| 02896-11008 | • O-ring | 2 | |
| 04065-07225 | • Ring, Snap | 2 | |
| 07000-12085 | • O-ring | 1 | |
| 07000-12090 | • O-ring | 1 | |
| 07146-02086 | • Ring, Back-up | 1 | |
| 07156-00912 | • Ring, Wear | 1 | |
| 707-44-90180 | • Ring, Piston | 1 | |
| 707-46-03020 | • Bushing | 1 | |
| 707-51-45030 | • Packing, Rod | 1 | |
| 707-51-45640 | • Ring, Buffer | 1 | |
| 707-56-45580 | • Seal, Dust | 1 | |
| K05 | 707-99-23040 | Service Kit, Angle Cylinder | |
| 02896-11009 | • O-ring | 2 | |
| 07000-12075 | • O-ring | 1 | |
| 07000-12080 | • O-ring | 1 | |
| 07146-02076 | • Ring, Back-up | 1 | |
| 07156-00810 | • Ring, Wear | 2 | |
| 707-44-80180 | • Ring, Piston | 1 | |
| 707-51-40030 | • Packing, Rod | 1 | |
| 707-51-40640 | • Ring, Buffer | 1 | |
| 707-56-40580 | • Seal, Dust | 1 |

Performance Validation:
Smooth operation through full stroke
No external leakage at any pressure
Drift test: ≤3mm/10 minutes at 25 MPa
Temperature check: ≤65°C after 30 minutes operation
Cycle test: 20 full cycles at operating pressure
⚠️ SYSTEM INTEGRATION REQUIREMENTS:
ALL kit components designed to work together
DO NOT mix with other manufacturer's components
REQUIRED: Install complete kit for optimal performance
VERIFY: All components used from same kit batch
⚠️ ABSOLUTE MANDATES:
MUST clean all components before installation
MUST verify all dimensions before assembly
MUST use provided installation tools
MUST follow torque sequence exactly
⚠️ SPECIAL CONSIDERATIONS FOR COMPLETE KIT:
Bushing installation: Critical for proper seal alignment
Component sequencing: Follow provided guide exactly
Measurement verification: More critical with multiple components
System testing: More comprehensive due to complete overhaul
Workspace Requirements:
ISO 4406 Class 8/7/5 cleanliness minimum
Temperature controlled: 18-26°C (64-79°F)
Lighting: 750 lux minimum at work surface
Dedicated clean assembly area
Required Equipment Beyond Kit:
Hydraulic press (5-10 ton capacity)
Precision measuring tools (0.001mm resolution)
Torque wrench (calibrated)
Cylinder honing equipment (if required)
Ultrasonic cleaner (recommended)
Safety & Preparation Checklist:
Complete system depressurization verified
Equipment properly supported/secured
Personal protective equipment available
Service manual for specific model onsite